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  • RI Collaborative carton box forming cell

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    RI Collaborative Carton Box Forming Cell

    Collaborative Robotic Carton Erector for Automated Packaging Lines

    The RI Collaborative Carton Box Forming Cell is a fully integrated collaborative robotic carton erector, designed for automated forming of cardboard boxes in industrial packaging environments. The system combines a collaborative robot, intelligent control software, and a compact cell design to deliver reliable, repeatable, and scalable carton forming operations.

    This solution is optimized for automated packaging lines, end-of-line automation, and logistics workflows requiring flexibility, fast changeovers, and minimal manual intervention.


     

    Technical Overview

    The RI Carton Box Forming Cell automates the complete carton erection process, including:

    • picking flat carton blanks,
    • opening and forming the box,
    • positioning the carton for filling or downstream processes.

    The use of collaborative robot technology allows safe human–robot interaction without traditional safety cages, reducing footprint and simplifying deployment.


     

     

    Key Technical Features – Summary

    The RI Carton Box Forming Cell uses collaborative robot technology to enable safe, fence-free operation in a compact footprint. The system automates carton erection with precise, repeatable performance and stable cycle times.

    It supports multiple carton sizes with fast mechanical and software changeovers, making it ideal for flexible, high-mix production. Designed for seamless integration, the cell connects easily to conveyors, sealing machines, packing stations, and palletizing systems.

    An intuitive HMI allows quick setup, monitoring, and parameter adjustment without advanced programming, with optional remote support for maximum uptime.



     

     

    Industrial Applications

    The RI Carton Box Forming Cell is designed for use in automated packaging lines where reliable and flexible carton erection is required. It is well suited for logistics and distribution centers, supporting high-throughput operations and efficient order fulfillment.

    The system is also ideal for e-commerce fulfillment environments, where frequent carton size changes and consistent packaging quality are essential. In FMCG and consumer goods manufacturing, it ensures fast, repeatable box forming for high-volume packaging processes.

    Additionally, the solution is suitable for industrial and electronics packaging applications, where precision, consistency, and integration with downstream automation are critical.


     

     

    Operational Benefits

    The RI Carton Box Forming Cell significantly increases production efficiency by automating the carton erection process. Consistent cycle times and the elimination of manual box forming improve overall line performance and throughput.

    By automating repetitive and ergonomically demanding tasks, the system reduces dependency on manual labor, lowers operating costs, and minimizes operator fatigue, contributing to a safer and more efficient working environment.

    High precision and repeatability ensure consistent, high-quality carton forming. This minimizes misaligned boxes, line interruptions, and packaging defects, resulting in improved reliability and reduced waste.

    The system’s modular and scalable design makes it future-proof, allowing easy expansion and integration with additional automation modules such as carton sealing, labeling, or robotic palletizing as production requirements evolve.


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