Series and custom containers for international automotive brands leave no room for welding errors: two collaborative stations, one on a fixture table and one on a trolley, now deliver consistent welds on every part size.
The challenge
- The client welds both series and custom containers, with repetitive and precise tasks.
- Its customers are international automotive brands, so welding quality leaves no room for errors.
- One solution had to handle standard and oversized custom components efficiently.
- Client
- Italian manufacturer of custom containers for automotive components, over 20 years of experience, 100% made in Italy
- Industry
- Automotive logistics – containers
- Country
- Italy
- Solution
- RI WD V2 collaborative welding station and RI WD Trolley
- Scope
- Series and custom container welding, including parts over 2.5 m
The solution
- The RI WD V2 station welds parts that fit on a compact table, with a 1,400 mm robot and a 500A water-cooled MIG/MAG source.
- A dedicated fixture table lets operators secure parts directly for precise welding.
- For components over 2.5 m, the RI WD Trolley carries the same robot specification and is easily repositioned across the production area.
- The trolley welds alternately on left and right positions.
- Both stations were delivered turnkey, with tablet programming and access to multiple welding types.
Collaborative welding station with fixture table, MIG/MAG water-cooled source and tablet programming.
See the product →Before and after
| Before | With RI WD V2 and Trolley | |
|---|---|---|
| Weld quality | Hard to keep consistent on repetitive tasks | Consistent, precise welds |
| Oversized parts | Difficult to handle at a fixed station | Trolley repositioned, left and right welding |
| Setup | Longer setup between jobs | Tablet programming, shorter setup |
| Errors | Risk on high-demand automotive orders | Fewer errors, multiple welding types |
Do you have a similar challenge?
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Frequently asked questions
How do you weld parts longer than 2.5 meters?
With the RI WD Trolley: the robot is mounted on a mobile trolley, repositioned across the production area and welds alternately on left and right positions.
Is programming complicated for operators?
No. Both stations are programmed from a tablet, with access to multiple welding types, which simplified operations and shortened setup.
What is included?
Delivery, installation and configuration on site, team training and technical support.
How do I find out the price?
The price depends on the configuration and on your application. Send us a request and we will send you an offer.
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Consistent welds on standard and oversized parts at an automotive container maker